Shield-Flex Nylon Sleeve for Shield-Flex Hydraulic Hoses

Shield-Flex nylon sleeve Protects people near-by a breaking hose (pin hole-approved) or Hydraulic Hose. It is produced from polypropylene which is very hard-wearing.

  • Material polypropylene (PP)
  • UV protected
  • Resistant to acids, oil and solvents
  • Pin-hole protection ISO 3457 and ISO 4413
  • Abrasion resistance 50,000 cycles
  • Temperature range is-40 °C to +80 °C
  • Colour: black

Remark: It is recommended to choose a size which is approximately 50 % larger than the hose to improve protection and make mounting easier.

Two rolls of shield-flex hydraulic hose nylon sleeve with company brand.
Why Nylon-Sleeve?

European standard EN ISO 3457 states that hydraulic hoses must be protected in following cases:

  • Operating pressure exceeds 5 MPa (=50 bar)
  • Or temperature exceeds 60 °C
  • And the hoses are in common operating place within 1 meter range from the operator and in case of hose breakage the direct fluid spray may reach the operator

In addition, the protectors must be strong enough to stop, spread or turn the fluid from directly hitting the operator once the hose breaks.

Standards EN 12999 and EN 4413 also contain protection demands for hose assemblies.

Our Safe-Sleeve fulfills these demands:

  • Our standard textile sleeve
  • Economical and safe choice for hose protection
  • Protect people near-by a breaking hose
  • Protect hydraulic hoses from abrasion
  • Produced from polypropylene which is very hard-wearing and recyclable
  • Endure acids and alkali well
  • Material fully recyclable
  • Tolerate both freeze and heat
  • Recommended temperature range from -40 °C to + 80 °C
  • UV-protected
  • Excellent abrasion resistance
Specifications

Available Colors

  • Standard color is plain black, no printing.
  • Other colors also possible (MOQ 1000–2000 m per size).

Available Sizes and Lengths

Available in inner diameters from 10 mm to 125 mm. It is recommended to choose a size which is a few millimetres larger than the hose to improve protection and make mounting easier.

Whether there is a coupling already installed also affects the eligible size. Available in rolls of 50 m or pre-cut lengths in OEM request.

Table 1: Nylon Sleeve Specifications
Part No. I.D. (mm) Width (mm) Wall Thickness (mm) Roll Length (Meters) MOQ (Meters) Color
D&J-NYLON-010 10 20 1 50 1000 Black
D&J-NYLON-015 15 25 1 50 1000 Black
D&J-NYLON-017 17 30 1 50 1000 Black
D&J-NYLON-020 20 35 1 50 1000 Black
D&J-NYLON-026 26 45 1 50 1000 Black
D&J-NYLON-027 27 45 1 50 1000 Black
D&J-NYLON-029 29 50 1 50 1000 Black
D&J-NYLON-030 30 50 1 50 1000 Black
D&J-NYLON-036 36 60 1 50 1000 Black
D&J-NYLON-039 39 65 1 50 1000 Black
D&J-NYLON-042 42 70 1 50 1000 Black
D&J-NYLON-046 46 75 1 50 1000 Black
D&J-NYLON-048 48 80 1 50 200 Black
D&J-NYLON-055 55 90 1 50 200 Black
D&J-NYLON-062 62 100 1 50 200 Black
D&J-NYLON-078 78 125 1 50 200 Black
D&J-NYLON-094 94 150 1 50 200 Black
D&J-NYLON-109 109 175 1 50 200 Black
D&J-NYLON-125 125 200 1 50 200 Black
Selection guide
Table 2: Selection Guide of Shield-Flex Nylon Sleeve
Part No. Safe-Sleeve ID(mm) Hose DN(mm) Standard(BS EN) Hose DN(inch) Hose OD(mm)
D&J-NYLON-017 17 6 EN853 2SN 1/4" 14.9
D&J-NYLON-023 23 8 EN853 2SN 5/16" 16.3
D&J-NYLON-027 27 10 EN853 2SN 3/8" 18.8
D&J-NYLON-030 30 13 EN853 2SN 1/2" 22.2
D&J-NYLON-036 36 16 EN853 2SN 5/8" 25.4
D&J-NYLON-039 39 19 EN853 2SN 3/4" 29.4
D&J-NYLON-046 46 25 EN853 2SN 1" 37.0
D&J-NYLON-055 55 32 EN853 2SN 1-1/4" 46.5
D&J-NYLON-062 62 38 EN853 2SN 1-1/2" 53.3
D&J-NYLON-078 78 51 EN853 2SN 2" 66.5
D&J-NYLON-094 94
D&J-NYLON-109 109 100
D&J-NYLON-125 125 115
Accessories

Aluminum rings

Several aluminum rings for nylon sleeve and its drawing on white background.
Table 3: Aluminum Rings Specifications
Safeplast Article No. OD ID W Width
mm mm mm mm
D&J-ALRing-20 20 17 1.5 27
D&J-ALRing-25 25 22 1.5 27
D&J-ALRing-30 30 27 1.5 27
D&J-ALRing-35 35 32 1.5 27
D&J-ALRing-40 40 36 2 30
D&J-ALRing-45 45 41 2 30
D&J-ALRing-50 50 46 2 30
D&J-ALRing-55 55 51 2 30

Hose clamp

A set of hose clam for nylon sleeve and its drawing on white background.
Table 4: Hose Clamp Materials
Part W1 W2 W3 W4 W5
Hose Clamp Band & Accessory Galvanized Steel Stainless steel AISI 430 Stainless steel AISI 430 Stainless steel AISI 304 Stainless steel AISI 316
Screw & Lock Washer Galvanized Steel Galvanized low carbon steel Stainless steel AISI 403 Stainless steel AISI 304 Stainless steel AISI 316
Table 5: Hose Clamp Specifications
Band Width Description Gripping Range DME&JDE Group Code Package Qty.
mm DN (mm) W1 W2 W3 W4 W5 pcs
7.5 SHIELD-FLEX® 8–12 8–12 0116*7602*010 0116*7603*010 100
7.5 SHIELD-FLEX® 10–16 10–16 0116*7602*013 0116*7603*013 100
7.5 SHIELD-FLEX® 12–18 12–18 0116*7602*015 0116*7603*015 100
7.5 SHIELD-FLEX® 12–22 12–22 0116*7602*017 0116*7603*017 100
7.5 SHIELD-FLEX® 16–27 16–27 0116*7602*021 0116*7603*021 100
9 SHIELD-FLEX® 8–12 8–12 0126*7565*010 0126*7702*010 0126*7703*010 0126*7704*010 100
9 SHIELD-FLEX® 10–16 10–16 0126*7565*013 0126*7702*013 0126*7703*013 0126*7704*013 0126*7705*013 100
9 SHIELD-FLEX® 12–22 12–22 0126*7565*017 0126*7702*017 0126*7703*017 0126*7704*017 0126*7705*017 100
9 SHIELD-FLEX® 16–27 16–27 0126*7565*021 0126*7702*021 0126*7703*021 0126*7704*021 0126*7705*021 100
9 SHIELD-FLEX® 20–32 20–32 0126*7565*026 0126*7702*026 0126*7703*026 0126*7704*026 0126*7705*026 100
9 SHIELD-FLEX® 25–40 25–40 0126*7565*032 0126*7702*032 0126*7703*032 0126*7704*032 0126*7705*032 100
9 SHIELD-FLEX® 30–45 30–45 0126*7565*037 0126*7702*037 0126*7703*037 0126*7704*037 0126*7705*037 100
9 SHIELD-FLEX® 35–50 (32–50) 35–50 0126*7565*043 0126*7702*041 0126*7703*041 0126*7704*041 0126*7705*041 50
9 SHIELD-FLEX® 40–60 40–60 0126*7565*050 0126*7702*050 0126*7703*050 0126*7704*050 0126*7705*050 50
9 SHIELD-FLEX® 50–70 50–70 0126*7565*060 0126*7702*060 0126*7703*060 0126*7704*060 0126*7705*060 50
9 SHIELD-FLEX® 60–80 60–80 0126*7565*070 0126*7702*070 0126*7703*070 0126*7704*070 0126*7705*070 25
9 SHIELD-FLEX® 70–90 70–90 0126*7565*080 0126*7702*080 0126*7703*080 0126*7704*080 0126*7705*080 25
9 SHIELD-FLEX® 80–100 80–100 0126*7565*090 0126*7702*090 0126*7703*090 0126*7704*090 0126*7705*090 25
9 SHIELD-FLEX® 90–110 90–110 0126*7565*100 0126*7702*100 0126*7703*100 0126*7704*100 0126*7705*100 25
9 SHIELD-FLEX® 100–120 100–120 0126*6565*110 0126*6702*110 0126*6703*110 0126*6704*110 0126*6705*110 25
9 SHIELD-FLEX® 110–130 110–130 0126*6565*120 0126*6702*120 0126*6703*120 0126*6704*120 0126*6705*120 25
9 SHIELD-FLEX® 120–140 120–140 0126*6565*130 0126*6702*130 0126*6703*130 0126*6704*130 0126*6705*130 25
9 SHIELD-FLEX® 130–150 130–150 0126*6565*140 0126*6702*140 0126*6703*140 0126*6704*140 0126*6705*140 25
9 SHIELD-FLEX® 140–160 140–160 0126*6565*150 0126*6702*150 0126*6703*150 0126*6704*150 0126*6705*150 25
12 SHIELD-FLEX® 16–27 16–27 0136*7352*021 0136*7702*021 0136*7703*021 0136*7704*021 0136*7705*021 50
12 SHIELD-FLEX® 20–32 20–32 0136*7352*026 0136*7702*026 0136*7703*026 0136*7704*026 0136*7705*026 50
12 SHIELD-FLEX® 25–40 25–40 0136*7352*032 0136*7702*032 0136*7703*032 0136*7704*032 0136*7705*032 50
12 SHIELD-FLEX® 30–45 30–45 0136*7352*037 0136*7702*037 0136*7703*037 0136*7704*037 0136*7705*037 50
12 SHIELD-FLEX® 35–50 35–50 0136*7352*043 0136*7702*043 0136*7703*043 0136*7704*043 0136*7705*043 50
12 SHIELD-FLEX® 40–60 40–60 0136*7352*050 0136*7702*050 0136*7703*050 0136*7704*050 0136*7705*050 25
12 SHIELD-FLEX® 50–70 50–70 0136*7352*060 0136*7702*060 0136*7703*060 0136*7704*060 0136*7705*060 25
12 SHIELD-FLEX® 60–80 60–80 0136*7352*070 0136*7702*070 0136*7703*070 0136*7704*070 0136*7705*070 25
12 SHIELD-FLEX® 70–90 70–90 0136*7352*080 0136*7702*080 0136*7703*080 0136*7704*080 0136*7705*080 25
12 SHIELD-FLEX® 80–100 80–100 0136*7352*090 0136*7702*090 0136*7703*090 0136*7704*090 0136*7705*090 25
12 SHIELD-FLEX® 90–110 90–110 0136*7352*100 0136*7702*100 0136*7703*100 0136*7704*100 0136*7705*100 25
12 SHIELD-FLEX® 100–120 100–120 0136*6352*110 0136*6702*110 0136*6703*110 0136*6704*110 0136*6705*110 20
12 SHIELD-FLEX® 110–130 110–130 0136*6352*120 0136*6702*120 0136*6703*120 0136*6704*120 0136*6705*120 20
12 SHIELD-FLEX® 120–140 120–140 0136*6352*130 0136*6702*130 0136*6703*130 0136*6704*130 0136*6705*130 20
12 SHIELD-FLEX® 130–150 130–150 0136*6352*140 0136*6702*140 0136*6703*140 0136*6704*140 0136*6705*140 20
12 SHIELD-FLEX® 140–160 140–160 0136*6352*150 0136*6702*150 0136*6703*150 0136*6704*150 0136*6705*150 20